2025 Falcon Asphalt Repair Equipment Hot Box Trailer 4-Ton

2025 Falcon Asphalt Repair Equipment Hot Box Trailer 4-Ton

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  • Year 2025
  • Make Falcon Asphalt Repair Equipment
  • Model Hot Box Trailer
2025 Falcon Asphalt Repair Equipment Hot Box Trailer 4-Ton

2025 Falcon Asphalt Repair Equipment Hot Box Trailer 4-Ton

2025 Falcon Asphalt Repair Equipment Hot Box Trailer 4-Ton

The Falcon 4-Ton Hot Box trailer is Falcon’s most common machine model. It makes it easy for your work crews to repair utility cuts, patch asphalt and fix potholes. A wide range of equipment options provides unparalleled versatility.

The asphalt hot box and recycler allow workers to transport both hot and cold mix while keeping it at the optimal temperature during the day—and holding it overnight for up to 48 hours. When built with an optional second burner, it allows you to reclaim and recycle asphalt. This can provide your crew with access to hot-mix asphalt year-round.

Benefits of a Falcon 4-Ton Asphalt Hot Box

The main alternative to an asphalt hot box is utilizing a dump truck to transport asphalt to the job site. However, around 30% of hot mix cools in a dump truck before it can be effectively used in patching operations. This results in significant waste and financial loss over time. A Falcon Hot Box Trailer will keep the mixture at the optimum temperature while reducing waste. You can also recycle asphalt chunks and millings and reclaim unused hot mix with an optional dual burner system available on our 4 Ton Hot Box.

A standard dump truck has a raised bed that puts workers in an awkward physical position as they shovel asphalt mixture. Falcon Hot Box Trailers have an optimized shoveling height which results in less wear and tear on the backs, arms, and shoulders of your crew. This translates to increased productivity and fewer Workers’ Compensation claims.

Falcon Hot Boxes all come equipped with the industry largest material unloading door, making it easy to dump asphalt or have multiple people shoveling out of the hopper at the same time. Our heated shoveling apron extends seamlessly into the hopper allowing for easy access with a shovel for smaller repair jobs where the dump function is not being utilized.

Features may include:

  • You’ll get the following standard features with a Falcon 4-Ton Asphalt Hot Box:
  • Battery charger package
  • Automatic temperature control
  • VIP technology
  • One-piece ceramic combustion chamber (diesel)
  • Diamond tread plate hopper access platform
  • Heated shoveling platform
  • 12-volt deep cycle batteries
  • Conspicuity tape
  • Electric Brakes with safety breakaway
  • 16” tires
  • Manual loading and unloading doors
  • LED lighting (2 red and 1 amber light per side)
  • Amber strobe light (one per side)
  • Single diesel or vapor draw propane burner
How Do Falcon 4-Ton Asphalt Hot Boxes Work?

The main function of any asphalt hot box is to keep hot or cold mix asphalt at the optimal working temperature throughout the day. Falcon’s patented heat management system allows us to create and maintain heat better than any other asphalt hot box on the market. Rather than firing our burner directly into the hooper walls, our diesel Beckett burner fires directly into our patented seamless one-piece combustion chamber that creates a tumbling action before pushing heat into the floor of the box.

Fuel System

Fuel Type Diesel

Brakes

Brake System Type Electric brakes with safety breakaway

Wheels & Tires

Wheels 8-bolt wheels w/9x16" tires

Battery

Battery 12 volt deep cycle

Operational

Operating Conditions Burner Type: 105,000 BTU Diesel Beckett burner w/electronic spark ignition

Chassis

Axle Count Tandem slipper leaf spring

Dimensions

Dimensions Hotbox Size: 12 x 13' x 4" | Potholes Fixed: 160 | Hopper opening: 106" - doors open | Frame: 2”x6”x1/4” tubular steel frame with boxed-in and enclosed gussets
Height Unloading door Insulated guillotine: 18" | 73"
Width Unloading door Insulated guillotine: 33" | Loading doors Manual: 41" | 83”
Length Loading doors Manual: 63" | 16"
Depth, Maximum Asphalt repair areas: 9’x9’x4” (80 potholes 1'x1'x4")

Capacities

Load Capacity, Land 8,000 lbs of material
Fuel Capacity 15 gallons on dump box - 18 gallons on fixed trailer

Weights

Weight Base: 4,340 lbs | Loaded with material: 12,340 lbs | GVWR: 14,000 lbs

Features

Features Number of burners: 1 or 2 | 10 gauge capping channel and corner molding | Wiring is external to hopper | Paint: Blasted and painted with two coats of epoxy primer and urethane finish
Construction Material Triple wall insulated – air jacketed | Hopper floor ¼" steel
Hitch/Type 2.5" pintle eye

Warranty

Warranty 2 year machine warranty, 5 year maintenance free combustion chamber, lifetime frame warranty

Product Photography